VAN DER LEE Turbo Systems is a full service provider of design, development and production of highly reliable cost efficient turbocharger solutions excelling in branch leading lead-times
Custom designed systems to fit your specific application needs. With the abibility to combine our designs with the best suited OEM-components we guarantee optimal quality and best value.
We design, develop and produce Turbochargers for a wide variety of applications and a diverse scope of requirements. Enhancement of performance, reduction of emissions or optimisation of fuel consumption, whatever your specific requirement is we are able to deliver the best solution.
- Proven OEM quality and performance
- Technical innovations and optimal flexibility
- One-off applications to full volume series under QMS
Designing a high-performance turbocharger is a complex and iterative process where development naturally follows design to refine and perfect the system. Achieving optimal performance requires balancing airflow capacity, pressure ratios, and rotational speeds while ensuring durability and manufacturability.
The process begins with defining the turbocharger’s specific requirements, including target power output, engine displacement, and desired boost pressure. Once these parameters are set, the design team develops an initial concept that integrates aerodynamics, material selection, and manufacturing feasibility.
Next, advanced computational fluid dynamics (CFD) simulations guide the development phase, testing and optimizing the design for maximum efficiency. This involves refining the compressor and turbine blade profiles, adjusting the diffuser and nozzle curvature, and streamlining airflow paths. Development iterations ensure the design evolves into a fully optimized system.
Following successful simulation analysis, physical prototypes are produced using rapid prototyping techniques such as 3D printing. These prototypes undergo rigorous testing on flow benches and dynamometers to verify performance, leading to further refinements as necessary.
Once prototype testing confirms the design’s effectiveness, the turbocharger moves into pre-production and final validation phases. This step ensures manufacturability, quality compliance, and long-term reliability before full-scale production begins.
Ultimately, the seamless integration of design and development ensures a high-performance turbocharger that enhances engine efficiency and power. This synergy of engineering disciplines results in a finely tuned, cutting-edge solution built for reliability and excellence.
